MODEL 2047 SINGLE LEVER CONTROL HEAD

Installation and Adjustment Instructions 

The 2047 control head is intended to control two hydraulic gear boxes with the lever type valves and two engines with lever type speed control devices.  The control head must be installed in a location where there is sufficient space to operate the control handles.  The surface where the control head is mounted must be flat and smooth and solid enough to withstand the human effort imposed on the handle.  The control head lever mechanism for the clutch and the throttle are arranged so that the cable can be installed to either push or pull.  The clutch valve mechanism on a marine gear is arranged so that it requires approximately 2 3/4" (70mm) or 3" (76mm) of travel.  Consequently, the cable must be attached on the clutch cam (item "A") in  the outermost hole of the support bracket (item "B"), as shown in Diagram 1.   The neutral safety switch can also be installed, by attaching it to the mounting holes (item "C") as shown in Diagram 1. The switch is operated by the cam (item "D"), shown in Diagram 1.

 

Diagram 1

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It is possible that on some marine applications with twin engines, that both engines are turning in the same direction, therefore one gear box is running in the reverse gear position when driving the propeller ahead.  For this particular installation the cable can be connected on the opposite side of the support bracket and cam,  giving a push and pull mode for either gear. The throttle is always connected with a double clamp (item "E" shown in Diagram 1).  This provides either push or pull for the throttles by installing a cable on the opposite side of the support bracket and cam, reversing the movement.


The maximum throttle travel that can be obtained is 2 3/8" or 60 mm.  There are three different mounting holes provided for the cable adapter and the proper connection must be selected in order to achieve idle to full speed on the engine speed device.  The 2047 control head is ideal for a single station application only, and must not be connected to any other control device.  In order to accelerate the engine in a neutral position the handles must be pulled out sideways.  The throttle is equipped with a nylon friction block (item F) as shown in diagram 1.  This can be adjusted with a 3/16 hex wrench from the top side (the dome must be removed).

 

Diagram 2

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In Diagram 2, Position A shows the clutch actuating pivot plate in the gear engaged position, and the control handle in the full speed position.  The cable must extend slightly beyond the attaching point on the clutch actuating pivot plate in the pull mode.  The cable must also retract slightly beyond Position B in the push mode with the control head in a full speed position.

In order to obtain equal travel in both positions on the cable, the adapter kit cable-end must be adjusted accordingly.  After the proper position is found, the cable-end is attached to the clutch actuating pivot plate.  The locking nut must be secured.  This will ensure that no mechanical binding takes place in the cable or the control head.  It is also very important that the clutch control valve goes from neutral to both gear engaged positions without bottoming.  A slight amount of end play is essential.

The throttle cable is attached to the throttle actuating pivot plate must also operate within the available stroke of the cable.  NOTE: The adapter kit cable-end, again, MUST be adjusted in such a manner to avoid bottoming of the control cable in either direction.  In order to obtain full handle travel in the speed range, it is important to select the appropriate connection point for the adapter kit, on the throttle pivot plate.

 

 

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